BatWoMan Podcast Episode 6: Susanna Beltrame

Theresa’s and Iratxe’s discussion focuses on the practicalities and complexities of advancing lithium-ion battery manufacturing towards more sustainable practices.
Iratxe provides a detailed overview of the project’s approach to reducing the use of solvents in electrode production. Key topics include:

Dry Processing Challenges: The technical hurdles in achieving proper mixing and flow of solid materials without the aid of traditional liquid solvents, and the trade-offs involved in terms of energy consumption.

Steps Toward Safer Alternatives: Efforts to replace volatile organic compounds (VOCs) with water-based solutions as an interim step, reducing toxicity and environmental impact while maintaining process efficiency.

Long-Term Goals: The vision of completely solvent-free manufacturing processes and the incremental steps required to reach this ambitious target.

The conversation also touches on the broader implications of these developments, such as the potential for reducing environmental footprints in battery production and improving worker safety. Iratxe’s insights provide a grounded perspective on the real-world challenges and opportunities in transitioning to more sustainable manufacturing methods.

Katja and Theresa first talk about Katja’s background and how she discovered her passion for battery manufacturing. They then discuss upscaling and the aim of the BatWoMan project, which is to reduce emissions and production costs during the manufacturing of Li-ion batteries in order to support European battery cell manufacturing. The project includes various parts that tackle mostly the manufacturing of Li-ion batteries but also their lifetime. When speaking about the manufacturing steps that BatWoMan is trying to improve, Katja mentions highly viscuous electrode slurry, the replacement of NMP with water and the reduction dry room needs. Feel free to smurk when listening to how it took ages for Theresa to understand that the function of the dry room is not to dry something of water but just to keep things dry during production.

They talk about different battery chemistries of primary and secondary cells. Then Katja gives some insights into other research which is going on at AIT, including solid-state batteries. The conversation then centers back on the BatWoMan project and the specific steps during battery cell manufacturing that are tackled for emission and cost reduction, ranging from cheaper and less electrolyte to 3D-structured electrodes improving electrolyte filling. Last, the briefly touch the topic of a digital battery dataspace and passport as well as life cycle assessment but these are topics which Theresa will discuss in a lot more detail in the second episode when she talks to Mats Zackrisson.

Our second podcast episode is all about Life Cycle Assessment (LCA). For this topic, Theresa talks to Mats Zackrisson who is leading the work package on Sustainability and Digitalisation within the BatWoMan EU horizon research project. Mats is a leading researcher at Research Institutes of Sweden (RISE) in Stockholm, which is were Theresa sat down with him for this interview to be recorded on the second day of the project’s general assembly meeting in 2023.

When doing LCA, all impacts of a product or service on its environment are being assessed, from cradle to grave. This starts at the raw materials and goes all the way through manufacturing and operation to the products end-of-life and partly beyond, i.e. when parts of the product are being recycled.

LCA data are an integral part of the information that needs to be included in battery passports. Starting from 2027, in the European Union battery passports will be required for all EV and industrial batteries over 2kWh. Thus, LCA and storage of these as well as other data in a safe but accessible battery dataspace becomes crucial.

n this episode, recorded during the BatWoMan General Assembly in Verona, Wilhelm Pfleging discusses his dual expertise in laser technology and battery research. Starting from his background in physics and fascination with lasers, Wilhelm explains how his group at KIT developed from laser-based material processing into battery manufacturing research, eventually building their own lab-scale production lines.

The conversation focuses on the role of laser technologies in battery cell manufacturing, including:

Laser structuring of current collectors and electrodes to enhance performance and energy density

Laser drying as a potential method to reduce energy consumption in production

Laser cutting and quality assurance processes

The promise and challenges of integrating these innovations into large-scale production

Wilhelm also reflects on Europe’s late start in battery manufacturing, the importance of policy and open access in research dissemination, and how interdisciplinary work—such as combining lasers with battery research—can drive innovation. He emphasizes the need for pilot lines, stronger networks, and the inclusion of younger scientists to meet future challenges in battery sustainability.